Predictive Maintenance
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What is Predictive Maintenance?
Predictive maintenance is a proactive maintenance strategy that uses data analysis, machine learning, and IoT technologies to predict when equipment failures might occur.
Adopting a proactive approach can reduce downtime during beverage production, as this allows maintenance to be performed just-in-time, to prevent future unexpected breakdowns, optimizing the performance and lifespan of key machines in your operation.
PRODUCTION IMPACT
What are the expected benefits of Predictive Maintence?
50%
potential reduction in unplanned downtime
SOURCE: McKinsey & Company, "The Case for Digital Reinvention,"
40%
potential extension of equipment lifespan
SOURCE: U.S. Department of Energy, "Operations & Maintenance Best Practices Guide,"
15%
potential reduction in maintenance cost savings
SOURCE: Deloitte, "Predictive Maintenance: The Future of Asset Management,"
THE PROBLEM
What does Predictive Maintenance mean to a… Head of Beverage Production or a Head of Automation?
Imagine you have a PET or Glass Line that is prone to downtime. By equipping key machines in this line with sensors that monitor various parameters such as vibration, temperature, and pressure and implementing a software-as-a-solution such as POCKET FACTORY, you can continuously analyze validated data, and receive alerts on detected anomalies that could indicate potential issues, such as a bearing starting to wear out.
Instead of waiting for the machine to fail, (which could halt production for hours or even days), maintenance can be scheduled at a convenient time to replace the bearing before it fails. This minimizes downtime and keeps the production line running smoothly.
THE SOLUTION
Choose Innovation That's Purpose Built for Beverage
Benefits of implementing Predictive Maintenance, an application from POCKET FACTORY:
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Reduced Downtime, from 5-15% This means fewer interruptions in production, leading to higher output and meeting market demand more consistently.
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Cost Savings: lower maintenance costs by 40% This includes savings on emergency repairs, overtime labor, and expedited shipping for parts. Ultimately, this means that less frequent capital expenditures are required on new machinery.
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Optimized Inventory Management: reduces costs by 50%.
Knowing in advance which parts are likely to fail allows for better inventory management, reducing the need for overstocking and ensuring parts are available when needed. -
Environmental Benefits: reduced energy usage by 30%
By maintaining equipment in optimal condition, predictive maintenance can reduce energy consumption and waste, contributing to your Coca-Cola’s sustainability goals. -
Improved Safety Predictive maintenance helps identify potential safety hazards before they cause accidents, creating a safer working environment for employees.
Innovation Built By Beverage Experts, For Beverage Experts
Quantifying Our Customer's Success
30
days to fully digitize a factory in record time
1.1M
saved in one factory via one use case
0%
interruption to the production process
Proven to identify and resolve issues in real-time that enable your shop floor's overall equipment effectiveness (OEE) and key performance indecators (KPIs).
THE #1 PREDICTIVE MAINTENANCE SOLUTION IN THE BEVERAGE INDUSTRY
WE KNOW BEVERAGE
Proudly serving the world's most cherished & historic beverage brands with our 100+ years of experience.
We're ready to show you what smarter manufacturing looks like with data & predictive analytics that can deliver actionable insights through the power of IT, OT, IoT, IIoT and AI technologies. No matter the age, brand or type of beverage machine.