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Lösungen für Füllventile

Schlank Datengesteuerte Langlebigkeit: Mit vorausschauender Wartung die Langlebigkeit von Füllventilen und die Ersatzteilausgaben optimieren

What is Filler Valve Monitoring?

With a filler valve monitor application, no matter if it's Sidel, Krones, KHS or any other brand, maintenance teams can view a prioritized list of valves needing immediate attention, preventing unplanned downtime.

 

More visibility into filling valve status saves money on overall maintenance through increased valve usage (only overhaul when you need) and reduces the risk of sunk cost in spare parts.

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PRODUCTION IMPACT

What are the expected benefits of Filler Valve Monitoring?

30%

increase of overall line production efficiency

SOURCE: McKinsey & Company

40%

reduction in maintenance costs for repairs and parts

SOURCE: McKinsey & Company

15%

reduction of production defects, increase consistancy

SOURCE: FoodBev Media

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 THE PROBLEM 

The Majority of Bottlenecks Start at the Filler Machine

According to Packaging World, the filler machine accounts for up to 60% of production bottlenecks. Beverage manufacturers struggle to efficiently manage the health and maintenance of their filling valves, resulting in potential downtime, high maintenance costs, and inefficient resource allocation.

 

Neglected filling valves cause inconsistent levels, product contamination due to residue or bacteria buildup, and malfunctions that lead to unplanned downtime. To combat this, operators overhaul their valves too frequently and keep unnecessary spare parts on hand, increasing overall part holding and maintenance costs.

 THE SOLUTION

Trust in Monitoring Applications that can Predict and Prevent Filler Issues

Our Filling Valve Dashboard on the POCKET FACTORY platform provides comprehensive information about each filling valve's health and longevity, reporting on the operating hours each filling valve has reached and its remaining usefulness.

 

Using machine learning, this model can then predict the optimal time to overhaul each filling valve and alerts of any deterioration abnormalities.

Reveal How Coca-Cola Saved Millions in Spare Part Spend with Our  AI-Driven Filler Valve Dashboard 

Download Case Study
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THE #1 PREDICTIVE MAINTENANCE SOLUTION IN THE BEVERAGE INDUSTRY

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 WE KNOW BEVERAGE 

Proudly serving the world's most cherished & historic beverage brands with our 100+ years of experience.

We're ready to show you what smarter manufacturing looks like with data & predictive analytics that can deliver actionable insights through the power of IT, OT, IoT, IIoT and AI technologies. No matter the age, brand or type of beverage machine.

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