Line Monitoring
Convert Hundreds of Thousands of Raw Data Points Into 4000+ Quality Insights
What is Line Monitoring?
Line monitoring is the real-time tracking and analysis of production lines in beverage plants, ensuring that every stage of bottling, filling, and packaging operates at optimal efficiency.
By monitoring key performance indicators (KPIs) such as speed, temperature, pressure, and fill levels, line monitoring systems provide a detailed, minute-by-minute view of your operations.
THE PROBLEM
Line Monitoring is Essential yet Costly if Not Set Up Correctly
Setting up and maintaining line monitoring in beverage factories involves navigating integration challenges between mixed-brand machinery, ensuring data quality, overcoming workforce skill gaps, and justifying investment costs without clear ROI metrics.
Resistance to digital transformation, lack of beverage-specific solutions, and the need for consistent production with minimal downtime make the process challenging. Without overcoming these hurdles, beverage manufacturers struggle to implement efficient monitoring that enhances productivity and ensures product quality.
THE SOLUTION
Continuous Validation of Your Machine's Data
Using Real-time 2D and 3D visualizations, Pocket Factory provides both production and condition monitoring of all lines and machines. Our platform provides up-to-date information about all shifts and lines, including cycle times, throughput, and efficiency. This timely information allows workers to prevent time and product loss, easily identify the root-cause of failures, and ensure product quality.
Line Monitoring also...
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Analyzes all historical data and reveals trends
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Monitors and analyzes consumption values like power, water, air, CO2
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Provides users with the status of all lines across all locations in one connected platform
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Sends notifications and alerts directly to users when anomalies or limit violations are detected
Success in Both New & Old Beverage Plants
Pocket Factory pulls data directly from PLCs and external sensors. Data cleanliness and sanitation are baked into POCKET FACTORY at every step, alerting you to suspect data and reporting on trusted inputs.
Our team of experts will audit your existing machinery to determine the most efficient combination of software and hardware to capture all available data–we only recommend the deployment of sensors when it’s necessary to help you reach your goals.
WE KNOW BEVERAGE
Proudly serving the world's most cherished & historic beverage brands with our 100+ years of experience.
We're ready to show you what smarter manufacturing looks like with data & predictive analytics that can deliver actionable insights through the power of IT, OT, IoT, IIoT and AI technologies. No matter the age, brand or type of beverage machine.