Bottleneck Detection
Say Goodbye to Unscheduled Downtime: Proactive Problem Solving Through Bottleneck Detection
What is a Bottleneck?
In beverage production, any point in your manufacturing line, especially the filler, where the flow slows down, causing delays and reducing overall efficiency.
Whether it's a machine running below capacity, a supply issue, or a process that can't keep up with demand, bottlenecks lead to production slowdowns, higher costs, and missed opportunities.
PRODUCTION IMPACT
What are the expected benefits of Bottleneck Detection?
30%
increase of overall line production efficiency
SOURCE: McKinsey & Company
25%
decrease of operational costs by minimizing downtime
SOURCE: FoodProcessing.com.au
20%
reduction of late deliveries and production timelines
SOURCE: FoodProcessing.com.au
THE PROBLEM
The Cost of a Bottleneck is More Than You Think
Due to the connected nature of lines, deterioration or malfunctions can go undetected until your plant goes down. In the event of a plant shutdown, maintenance teams are forced to perform an arduous and manual root cause analysis.
This delay in identification of errors extends unwanted downtime, costing plants up €75k an hour and sabotaging plant performance goals.
THE SOLUTION
Utilize our Ai/ML-Driven Bottleneck Detection Customized for Beverage
Pocket Factory’s Bottleneck Detector continuously monitors data streams and detects, in real-time, all faults in production equipment that affect the lead machine.
Our algorithm predicts the future behavior of each machine and notifies of any rapid deterioration or abnormalities via SMS or email. Operators can quickly uncover the root cause of failures and take corrective action immediately, preventing costly breakdowns.
The Bottleneck Detector can make predictions without hands-on analysis from manufacturers after only a few weeks, compared to the months-long learning processes of today's standards.
Quantifying Our Customer's Success
50%
reduction in machine downtime
10 day
reduction in response time
50%
reduction in production loss
THE #1 BOTTLENECK DETECTION SOLUTION IN THE BEVERAGE INDUSTRY
WE KNOW BEVERAGE
Proudly serving the world's most cherished & historic beverage brands with our 100+ years of experience.
We're ready to show you what smarter manufacturing looks like with data & predictive analytics that can deliver actionable insights through the power of IT, OT, IoT, IIoT and AI technologies. No matter the age, brand or type of beverage machine.